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> > Decanter Centrifuge Test
Module
Decanter Centrifuge Test Module
Centrifuge Rental, Paint Sludge Recycling,
Glass Grinding, Recycling Waste Water, Sludge Dewatering, Liquid Solid
Separation
The
test module is the model CQ3 decanter
centrifuge with a capacity of 5 to 55-gpm, depending on the nature
of the feed. This is the smallest unit in the Centriquip range and is
fitted with an inverter controlled 18.5 kWh (25-HP) main drive.
The complete CQ3 unit is mounted on an easily
transported mild steel frame and can normally be ready for operation within
1 to 2 hours upon delivery to the site.
Download
the Decanter Centrifuge Test Module (PDF - 223K)
Module One Dimensions:
(10'L x 6'10"W x 8'H / Weight approximately 8,500 lbs.)
Note: On the 10'L side of the skid, a portable belt conveyor is
installed to assist solids disposal and will protrude approximately 6'.
A second skid module with ancillaries containing the following
can also be supplied:
Module Two Dimensions:
(10'L x 6'6"W x 7'"H / Weight approximately 3,300 lbs.)
- 330-gallon polymer mixing tank with agitator.
- 330-gallong feed balance tank or utility tank with agitator.
Model CQ3 Decanter Centrifuge Test Module
Specifications
- Centriquip centrifuge type CQ3 complete with 25-HP, 2,940-rpm drive
motor and solids / centrate chutes.
- Viscotherm hydraulic pump unit type b 5.5 - 10 Z/HP with 10-HP motor.
- 3-HP PCM progressive cavity, sludge feed-pump, with variable speed
drive, capacity 5 to 6-gpm.
- 1-HP "mono" type eccentric rotor polymer dosing pump with
variable speed drive capacity of 0.4 to 11-gpm.
- Krohne sludge flow meter, range 0 to 60-gpm, complete with display
unit.
- Krohne polymer flow meter, range 0 to 10-gpm, complete with display
unit.
- Belt conveyor, 8'L and 10"W.
- Weatherproof electrical control panel and 45'L incoming power-supply
cable.
- Connections to feed pump, polymer pump, polymer tank and sludge tank,
are 3" "quick connect."
Services to be Provided by Client
- Suitable hard foundation approximately 17' x 17'.
- Sludge supply preferable at floor level at a maximum of 25' from test
unit.
- Potable water at reasonable pressure by a 1" hose for hydraulic
cooling water (0.5-gpm at 68 degrees F maximum), for wash down and
for polymer make-up.
- Electricity supply (460V, 3 pH, 60 Hz) maximum 45' from test unit,
fitted with 65 amp. high surge fuses for start up. Running current up
to 25 amps approximately.
- Laboratory bench space with electric points for performance evaluation.
- Suitable receptacle for cake produced. Sludge hopper no more than
3' in height is ideal.
- Centrate gravitates from the test unit at a height of approximately
3'. There is no centrate pumping facility, therefore, the rig requires
positioning adjacent to a drainage point.
Site Preparation
As
you can see from the photographs of the unit, a protective building is
not required, except in areas of extremes in weather.
US Centrifuge will provide a trained field technician
for two days to set up, demonstrate, and operate the unit as part of the
rental agreement.
The equipment will be delivered by truck, which should have easy access
to the test site. There are two skids to be off loaded and a suitable
crane or forklift should be available at the time of delivery.
When planning the location, the source and availability of the following
process materials should be considered:
- Feed Material: The material to be centrifuged can be connected
directly to the feed pump. Alternatively, one of the water tanks supplied
can be used as an intermediate holding tank. Feed material should be
available up to a maximum flow of 60-gpm, which should satisfy the capacity
of the CQ3, and it is essential that this flow can be turned off
easily.
- Polymers: If polymers are required for your application, we
recommend that you work with a polymer supplier before the arrival of
the test modules to select the product for use in the trial. The second
water tank can be used to make up polymer solution from either liquid
or powder polymers.
- Potable water at reasonable pressure by a 1" hose for
hydraulic cooling water (0.5-gpm at 68 degrees F maximum), for wash
down and for polymer make-up.
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